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Two-Zone Thermal Shock Test Chamber for Rapid Thermal Stress Testing

Key Features:

Two-zone vertical or horizontal basket transfer system

Temperature range: -65°C to +200°C

Fast transfer time: ≤10 seconds

High thermal recovery efficiency

Stable long-term continuous operation

±0.5°C temperature stability

Supports high-cycle ESS testing programs

Compatible with MIL-STD-810, IEC 60068, JESD22 standards

Key Specifications:

SerialCapacity ( L )2.14.5
number
1ModelVertical Thermal testchamber (2-Zone)ETS12-20A-LETS15-4.5A-L  
2Internal Dimension120x150x120150x150x200
WxHxD (mm)
3External Dimension1140x1785x12401200x1785x1320
WxHxD (mm)
4Experimental area capacity(L)Test sample basket capacity (uniform load) 1.0 kgTest sample basket capacity (uniform load) 2.0 kg
5Internal dimensions of the high and the  low-temperature zone
WxHxD (mm)
260x350x440 (40L)290x350x520(52L)
6Liquid temperatureHigh temp. +150°℃(or 200℃-optional)
Low temp.-65℃
7Exposure Time ofExposure durationMax high-low temperature: 5minutes
High/Low TemperatureRecycle timeHigh-low temp: 15 times
Test sample Plastic IC1.0KG2.0KG
8Heat slotTemp.range+70°C to +200°C
Temp.fluctuation±2 ˚C
Raising speed
within 90 minutes
From RT to +150℃(setting 155℃)
Falling speedwithin 60 minutes within 100 minutes
From RT to 150℃ to +60℃(setting 40℃)
9Cold slotTemp.range -65℃ to 0℃
Temp.fluctuation±2 ˚C
Raising speed
within 60 minutes within 65minutes
From RT to -65℃ to 0℃(setting 30℃)
Falling speedwithin 120 minuteswithin 90 minutes
From -65℃ to 0℃(setting 30℃)

Limited-Calibration Offer: Free Accuracy Report with Inquiry

Product Overview:

The Two-Zone Thermal Shock Test Chamber is designed for high-intensity reliability testing where test specimens are rapidly transferred between a high-temperature zone and a low-temperature zone.

Unlike gradual thermal cycling systems, the two-zone configuration enables instant thermal exposure changes, allowing engineers to evaluate material fatigue, solder joint integrity, and structural reliability under extreme temperature differentials.

This system is widely used in semiconductor, automotive electronics, aerospace, and defense industries for accelerated life testing and failure analysis.


Working Principle:

The two-zone thermal shock system operates by alternating the test sample between:

  • A high-temperature chamber

  • A low-temperature chamber

A mechanical basket system rapidly transfers the specimen between both zones, creating instant thermal stress without intermediate temperature transition.


This mechanism is ideal for detecting:

  • Thermal expansion mismatch failures

  • Material fatigue under extreme gradients

  • Micro-cracks in solder joints and IC packages

Two-Zone vs Three-Zone Thermal Shock

FeatureTwo-ZoneThree-Zone
StructureHot + Cold zonesHot + Cold + Test zone
Transfer MethodBasket movementAirflow switching
SpeedFaster transitionMore stable testing
ApplicationElectronics, PCBHigh-precision validation
CostLowerHigher


Why Choose This System:

  • More efficient than traditional thermal cycling systems

  • Faster failure detection in ESS testing

  • Reduced test time for high-volume validation

  • Flexible configuration for different product sizes

  • Proven reliability for industrial-grade testing environments


Optional Configurations:

  • Vertical lift or horizontal sliding transfer system

  • LN2-assisted ultra-low temperature module

  • Multi-basket testing system

  • Remote monitoring & data logging system

  • Custom chamber volume design


FAQ:

What is a two-zone thermal shock test chamber?

It is a thermal testing system that rapidly transfers samples between hot and cold zones to simulate extreme thermal stress conditions.


What is the difference between two-zone and three-zone thermal shock chambers?

Two-zone systems use direct transfer between hot and cold chambers, while three-zone systems include a test zone for improved stability.


What industries use two-zone thermal shock testing?

It is widely used in semiconductor, automotive, aerospace, and electronics manufacturing industries.


What standards does it comply with?

It supports MIL-STD-810, IEC 60068, and JEDEC reliability testing standards.


Why is two-zone faster?

Because it uses a mechanical basket transfer system instead of airflow transition, reducing cycle time significantly.

Applications:

The two-zone thermal shock test chamber is widely applied in:

  • Semiconductor packaging reliability testing

  • Automotive ECU and sensor validation

  • Aerospace electronic component qualification

  • PCB solder joint fatigue testing

  • Military-grade electronic system testing

  • Advanced material thermal stress research

Especially suitable for products requiring high cycle thermal stress screening


Call To Action:

"Contact us for a customized two-zone thermal shock test chamber solution.

Our engineering team will help you design the right configuration based on your testing requirements.

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